The HRW 1200/6 has been developed especially for demanding in-line production, where heavy-gauge film and larger rolls place different demands on the winding process.

Winding 8 layers of heavy-gauge film directly from an extrusion line places very different demands on a winder than high-speed production of thin film. For one Roll‑o‑Matic customer, the process previously involved manually loading cores, attaching the film with tape and cutting it with a knife.

With the new HRW 1200/6, this demanding winding process can be automated.

From manual winding to an automated process
In a recent customer application for the production of heavy-gauge poly sheeting, tubular film is produced in the extruder, gusseted and folded into a V or C configuration, and then opened with a cold knife. The resulting web enters the HRW as eight layers of film.

Previously, winding was a manual process. An operator had to place a core on a winding shaft, attach the film with tape and cut the film with a knife when the roll was complete.

The HRW 1200/6 automates the winding and roll-change process, reducing the need for manual handling and supporting a more efficient workflow.

Developed for heavy-gauge in-line production
The HRW 1200/6 complements the existing HRW 1200/16, giving film producers two configurations for different production requirements.

While the HRW 1200/16 is designed for high-speed winding of thin and medium-gauge film, the HRW 1200/6 is developed especially for in-line applications where thicker film and larger roll diameters are required.

The new configuration handles film thicknesses up to 8 × 254 μm (8 × 10 mil) and roll diameters up to 292 mm (11.5 in). It can make up to 6 roll changes per minute and wind with or without cores.

In the recent poly-sheeting application, the extrusion line runs at approximately 100 ft/min (30 m/min). Here, the priority is not maximum winding speed, but reliable automatic winding of a very heavy multilayer web.

Automation and safety remain central
The HRW series has long been developed with a focus on user-friendly operation, automation and operator safety. The HRW 1200/6 builds on this concept while extending the range of film thicknesses the series can handle.

For producers moving from manual winding, automating roll changes can reduce the need for operators to handle cores, attach film with tape and cut the film manually. This supports a safer and more efficient daily workflow.

Two models for different production needs
With the HRW 1200/6, Roll‑o‑Matic can now offer an HRW configuration for both high-speed winding and demanding heavy-gauge in-line applications.

The result is a wider range of winding solutions for producers of industrial film, including applications such as agricultural film, construction film and other heavy-gauge poly sheeting.

Interested in finding the right HRW configuration for your production? Contact Roll‑o‑Matic to discuss your film, roll sizes and production requirements.

 

Production data can help turn everyday interruptions into opportunities for improvement. Roll‑o‑View gives you greater insight into what is happening on your equipment.

A production stop is one thing. Not knowing why it happened can be another. Short interruptions, alarms and changes in machine performance can all affect production, but without a clear overview, it can be difficult to identify where attention is needed.

From machine data to production insight

Roll‑o‑View is Roll‑o‑Matic’s Industrial Internet of Things (IIoT) solution, designed to make machine and production data accessible in one place.

With access to information such as production performance, alarms and diagnostics, production teams can gain a better understanding of what is happening on their equipment. This can help them identify recurring interruptions, follow production performance and make more informed decisions about where improvements may be needed.

Rather than relying only on what happened during a shift, Roll‑o‑View provides data that can support a more systematic approach to monitoring production.

Better visibility, better decisions

The value of production data is not simply having more numbers. It is being able to use the information to understand your production and respond when something needs attention.

With access to machine status, production history and alarm information, Roll‑o‑View can help production teams identify recurring issues and make more informed decisions about where improvements may be needed.

For manufacturers looking to increase efficiency and reduce unnecessary downtime, better visibility is an important starting point.

Ready to get more insight into your production?
Read more about Roll-o-View or book a demo to discuss the possibilities for your Roll‑o‑Matic equipment.

More than service: a long-term partnership designed to keep your production running smoothly.

As production requirements continue to evolve, so does our commitment to supporting customers throughout the lifetime of their equipment.

When investing in a new production line, performance matters. But so does everything that happens after installation. At Roll‑o‑Matic, Customer Care is more than a service department. It is a trusted partnership focused on supporting customers throughout the lifetime of their equipment.

From commissioning and training to troubleshooting, preventive maintenance and spare parts support, our experienced team works to ensure maximum uptime, efficiency and peace of mind.

Support when you need it

Production environments are demanding, and every minute of downtime matters. That is why our Customer Care team provides fast and reliable support across time zones and continents.

Whether assistance is needed online or on-site, our specialists are ready to help keep production running smoothly.

Our Customer Care program includes:

• Commissioning and start-up support
• Technical and operator training
• Technical support and troubleshooting
• Preventive inspections
• Service visits
• Spare parts programs
• Production optimization guidance

Smarter support with Roll-o-View

Fast and effective support starts with the right information.

With Roll-o-View, our Industrial Internet of Things (IIoT) solution, customers gain greater visibility into production performance, while our specialists can provide more informed diagnostics and support when needed.

Read more about Roll-o-View and how data can help optimize your production.

More than service

For more than 50 years, Roll‑o‑Matic has worked closely with customers in over 60 countries. This experience has taught us that trusted partnerships create the best results.

Our team combines technical expertise with a deep understanding of bag and film production. We do not just solve problems – we help identify opportunities to improve efficiency, increase automation and prepare for future production requirements.

Built to last

Roll‑o‑Matic machines are designed for long service life and reliable performance. Behind that reliability is a dedicated Customer Care team committed to helping customers get maximum value from their investment.

Your success is our success, and our goal is simple: to help you grow your business through efficient, reliable and future-proof production.

Need support, service or a trusted partner to optimize your production?

Our Customer Care team is ready to help. Contact us to learn how we can support your business today – and for years to come.

 

Protect operators and meet safety requirements with Roll‑o‑Matic solutions.

Safety starts with machine design

At Roll‑o‑Matic, safety starts with machine design. Our fully automated winding and bag production solutions are developed to minimize the need for operator intervention during normal production, reducing exposure to moving parts and hazardous areas.

By automating critical production processes, operators rarely need to access the winding zone during operation. This reduces manual interaction, minimizes stop/start cycles, and lowers the risk of human error and mechanical hazards.

Additional layers of protection

Additional safety is provided through protective guarding, interlocked safety doors, and light curtains that immediately stop the machine if access to restricted areas is required. These protective measures help ensure safe operation during maintenance, setup, or service.

Built to international safety standards

All Roll‑o‑Matic machines are designed and manufactured in compliance with applicable international machine safety standards.

The result is a safer, more reliable, and highly efficient production environment where safety is built into both the machine design and the production process itself.

Whether you need enhanced safety measures, compliance with local regulations, or solutions adapted to your specific production setup, Roll‑o‑Matic can help.

Contact us today to learn more about how Roll‑o‑Matic safety solutions can support your production and protect your workforce.

See below a video of the safety light curtain installed in a Roll‑o‑Matic W500 winder:

 

Proven sealing concept designed for reliability, flexibility and less waste. 

High-quality sealing is essential for achieving reliable and efficient roll-bag production.

For decades, Roll‑o‑Matic’s Delta Line has built its reputation on a sealing concept that delivers consistency, strength, and efficiency – day after day.

A Sealing Concept Designed for Performance

At the core of the Delta Line is its continuous motion sealing technology. Unlike traditional stop-start systems, this ensures smooth, uninterrupted production – reducing mechanical stress, minimizing maintenance, and maximizing uptime.

With heat applied on both sides of the film, the Delta Line creates strong, uniform seals across a wide range of materials and thicknesses. It also enables double sealing, ensuring high-quality results on thick or multilayer films without compromising speed.

Precision Where It Matters Most

High-quality sealing requires more than heat. It demands control.

The Delta Line ensures full control of the three critical sealing parameters – temperature, pressure, and sealing time – during operation. Adjustable sealing bars follow the film speed throughout the entire sealing process, ensuring sealing takes place in a tension-free zone.

The result is consistently high, uniform sealing quality you can rely on.

Flexible Sealing – Built Around Your Production

The Delta sealing concept is not one-size-fits-all. It is designed to adapt to your exact requirements:

• Multiple sealing widths available: 900 mm, 940 mm, 1100 mm, and 1250 mm
• Delta or Delta Max™ for increased capacity on heavier and multilayer films
• Simplex or Duplex configurations depending on bag length and output needs
• Single or Twin sealing lips for both standard and specialized bag designs

This flexibility allows you to tailor your setup for maximum efficiency – while maintaining consistent, high-quality seals across all applications.

Less Waste. More Efficiency.

The integrated perforation system placed before sealing ensures clean tear-offs and optimized performance.

The perforation knife rotates at a specific angle (similar to scissors). This provides better control compared to traditional perforation systems and very low noise levels. The perforation can be tailor-made to your film type and thickness, allowing easy and clean tear-off.

Perforation settings can be adjusted during operation. The quadrangular knife design offers four usable sides, extending tool life and reducing downtime.

Proven Technology. Continuously Refined.

The Delta Line is a well-established solution, trusted by manufacturers worldwide and continuously upgraded to meet modern production demands. Its sealing concept remains at the core of its performance, delivering reliability, flexibility, and long-term value.

Looking to strengthen your sealing performance? Let’s talk about how the Delta Line can support your production goals.

Contact us today to learn more.

Your production is unique. Your winder should be too.

No two production setups are the same. Different materials. Different dimensions. Different speeds. That is why Roll‑o‑Matic winders are developed with one clear purpose: maximum versatility.

Our winding solutions are designed to meet the diverse needs of industries ranging from agriculture and construction to industrial production, packaging and consumer goods.

Whether you run in-line with an extruder or out-of-line with an unwinder, process thin or heavy-gauge film, work with narrow or wide formats, require winding with or without cores — we have the right solution for you.

We are proud to introduce our latest innovations in winding of industrial film, nonwoven and similar webs. Our winders are fully automated and offer high reliability, efficiency and safety, ensuring stable performance in demanding production environments.

Applications across industries

Roll‑o‑Matic winders support a wide range of applications:

• Agricultural: Geomembranes, mulch film, greenhouse sheeting.
• Construction: Insulation foil, vapor barrier, roofing and damp-proof membranes.
• Industrial: Mattress covers, laundry bags, pallet hoods, car covers.
• Packaging: Box liners, air pillows, air cushions.
• Consumer: Drop cloths, disposable table covers, anti-slip film.

Here is a short overview of Roll‑o‑Matic’s winder program

All winders are available as stand-alone or integrated solutions and can run in-line or out-of-line. Production speed up to 250 m/min (820 ft/min).

W Series

Compact and cost-effective winder for winding of bags or industrial film. A reliable and easy-to-operate solution offering an affordable entry into Roll‑o‑Matic’s high-quality winding technology.

• 1 lane
• Without cores
• Max. width 500 mm (19.7 in)
• Up to 12 roll changes/min

HSW Series – High-Speed Winder

A high-performance solution for bags and industrial film. Individually driven winding chucks ensure independent tension control for each lane.

• 1 or 2 lanes
• With or without cores
• Max. width up to 1000 mm (39.3 in)
• Up to 18 roll changes/min

HMW Series – High-speed Multilane Winder

Designed for winding of bags, industrial film, nonwoven and similar applications. The HMW series ensures accurate roll starts and high operational efficiency in multilane production.

• 1 to 6 lanes
• Accurate, wrinkle-free roll start without glue
• Max. width 1250 mm (49.2 in)
• Max. roll diameter 508 mm (20 in)

RW Series – Roll Winder

A robust and flexible solution especially suited for medium and heavy-gauge film (up to 4x 600 μm), nonwoven and similar webs. Ideal for agricultural and construction applications.

• 1 lane
• With or without cores (no pre-gluing required)
• Max. width up to 3200 mm (126 in)
• Max. roll diameter 508 mm (20 in)

HRW – High-speed Roll Winder

Optimized for high-speed winding of flat single-layer, tubular or folded industrial film. The ideal solution for small diameter rolls and frequent roll changes.

• 1 lane
• Narrow footprint
• Max. width 1200 mm (47.2 in)
• Up to 16 roll changes/min

FW – Flat Sheet Winder

For winding of film, nonwoven or similar webs into flat sheets. The multiple folded film is used in applications such as dust sheets, tablecloths and garden covers.

• 1 lane
• Web cutting in stop position ensures a clean cut
• Cutting at the right-angle to the film edge, even with heavy-gauge film
• Up to 12 cycles/min

Customized Solutions

Your production requirements evolve — and so do our solutions.

We work closely with our customers to develop customized winding systems that meet new regulatory demands, efficiency targets and sustainability goals. Because versatility is not only about specifications- It is about building a solution that grows with your business.

Contact us for more information.

Transforming data into smarter production.

At Roll‑o‑Matic, we understand that data is now the driving force behind productivity and performance.

That’s why we developed Roll‑o‑View, our advanced Industrial Internet of Things (IIoT) platform. It transforms real-time machine data into actionable insights, helping you boost output, reduce downtime, and reach new levels of efficiency.

Why choose Roll‑o‑View?

Roll‑o‑View gives you real-time insights into your production line, allowing you to make faster, smarter decisions based on live data. Whether you’re identifying inefficiencies, optimizing energy usage, or planning proactive maintenance, Roll‑o‑View delivers the clarity you need to stay ahead.

From condition monitoring and firmware updates to maintenance logs, documentation, and video guidance – everything is accessible anytime, anywhere.

Key features include:

• Overall Equipment Efficiency (OEE) tracking
• Live machine data and diagnostics
• Energy and production reporting
• Remote maintenance and monitoring
• Smart alerts and alarm reporting
• User-friendly dashboards and mobile access

Smarter data. Greater efficiency. Sustainable growth.

Designed to support our mission of building future-proof and eco-conscious solutions, Roll‑o‑View helps you reduce waste, cut energy consumption, and prevent costly downtime. All while increasing output.

Let’s shape the future of production together.

Access your data through a custom company portal and smartphone app, giving your team flexibility, transparency, and control from the palm of their hand.

Step into the future with us and elevate your production to the next level. Contact us for more information.

Delta max™’s proven sealing power – now in 1250 mm width. 

The impressive sealing capacity of Roll‑o‑Matic’s Delta max™ is now available in 1250 mm width.

The Delta max™ combines the 3 key sealing parameters – temperature, pressure and time – in an optimal way, allowing production with heavy gauge film or multi-layer film without compromising performance.

For example, production speeds of up to 170 m/min with 200-micron film are achievable

Combined with the HMW 1250 winder, the Delta max™ 1250 supports up to 6-lane production, adapting to your specific needs while maintaining consistent output and excellent roll quality.

Production highlights:

• Sealing width up to 1250 mm.
• High-speed performance even with heavy gauge film – up to 180 m/min.
• 1 to 6 lanes on cores with the HMW 1250 winder.
• 1 to 4 lanes without cores with the HSW winder.
• Optional robot packaging integration for fully automated end-of-line handling.

Whether you’re scaling up capacity or expanding into new markets, the Delta max™ 1250 is the high-performance solution designed to grow with your business.

Get in touch to explore how the Delta max™ 1250 can transform your production.

Fast set-up and low operating costs for wave top bag production. 

Roll-o-Matic’s Delta W is a high-performance machine designed for producing wave-top bags on roll in 1 to 3 lanes. Featuring a patented rotary cutting system, it sets a new standard for precision, flexibility, and efficiency in bag production.

Key advantages of Roll-o-Matic’s solution include:

• Quick and simple setup: Flexible dies, mounted on a magnetic roller, can be changed in under one minute.
• Low operating costs: The flexible dies have an exceptionally long service life.
• Motorized die adjustment: Offers ultra-high precision – less than 1 micron (0.04 mil).
• Tool-free adjustments: Die changes and fine-tuning can be done without stopping the production line.
• Production with heavy gauge film: The flexible dies can cut material up to a thickness of 8×75 microns (8×3 mil).

Unlike traditional systems that require line stoppage for adjustments or tool changes, Roll-o-Matic’s technology ensures reduced scrap, increased uptime, and a faster return on investment.

The Delta W supports the production of perforated or interleaved bags – and both types can be made on the same line. Finished rolls can be closed with gummed paper tape or labels, and automatic packaging modules can be added for a fully integrated solution.

Thanks to its modular design, the Delta W can be expanded with additional units from the Delta program, allowing for production of other bag types. This flexibility makes it easy to adapt to evolving market requirements.

Watch the Delta W in action:

 

Feel free to contact us for more information.

 

Experience the power behind perfectly wound industrial film.

When you produce high-strength films for industrial, agriculture, or construction applications, you demand durability, accuracy, and consistency.

That’s where the Roll‑o‑Matic RW series stands out.

Engineered for medium to heavy-gauge films, nonwoven materials, and similar webs, the RW is a robust, high-performance winder built on decades of Danish engineering expertise. It’s part of Roll‑o‑Matic’s wide range of reliable, future-proof solutions designed for high-demand industrial environments.

Key advantages of the RW series include:

• Production in-line with an extruder or out-of-line, with an unwinder.
• Winding on cores or coreless – no tape or pre-gluing required for cores.
• Film width from 500 to 3200 mm (19.7 to 126 inches).
• Finished roll diameter up to 500 mm (19.7 inches).
• Stop-position cutting ensures clean, perpendicular edges, even in heavy-gauge applications.

See some of the features of the RW series in the video below and discover what it can do for your production.

 

Feel free to contact us for more information.